Manufacturing Process

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Standardized Operations × Custom Flexibility × Eco-Friendly Processes

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Shing Yau possesses end-to-end manufacturing capabilities, from raw material compounding, foaming, cutting, and processing to packaging. By integrating upstream and downstream processes, we enhance product consistency and delivery flexibility, while introducing energy-saving and waste-reduction practices to achieve the dual values of sustainability and efficiency.
With rigorous processes, customizable flexibility, and strict quality control at our core,
We are committed to meeting the diverse needs of global markets.

 

Raw Material Preparation & Compounding
  • Carefully selected EVA / TPE / PE / FPC resins and eco-friendly additives
  • Blended according to customized formulations to control density, hardness, and foaming ratio
  • Available in various color options and specialized functional formulations (e.g., antibacterial, flame-retardant, anti-slip)
High-Temperature,
High-Pressure Foam Molding
  • Raw materials are heated to expand and foam, forming a closed-cell foam structure
  • Precise control of cell size, thickness uniformity, and surface quality
  • Options include single foaming, dual-layer foaming, or directional cell treatment
Cutting and Product Processing
  • Cutting, punching, embossing, and laser engraving tailored to product size or application
  • Optional lamination, anti-slip treatment, or heat-press molding based on requirements
  • Supporting product development for children’s educational tools, yoga mats, sports mats, floor mats, and more
Quality Inspection &
Packaging for Shipment
  • Comprehensive inspection of dimensions, density, appearance, and physical performance for each batch
  • Application-specific testing, including antibacterial, anti-slip, and compression resistance, with customized reports available
  • Use of eco-friendly packaging materials, with flexible shipping options for partial or bulk delivery based on customer requirement
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